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Commissioning of the Liquid Nitrogen Thermo-Siphon System for NASA-JSC Chamber-A

机译:NASA-JSC Chamber-A液氮热虹吸系统的调试

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摘要

NASA's Space Environment Simulation Laboratory's (SESL) Chamber A, located at the Johnson Space Center in Houston Texas has recently implemented major enhancements of its cryogenic and vacuum systems. The new liquid nitrogen (LN2) thermo-siphon system was successfully commissioned in August of 2012. Chamber A, which has 20 K helium cryo-panels (or shrouds ) which are shielded by 80 K nitrogen shrouds, is capable of simulating a deep space environment necessary to perform ground testing of NASA s James Webb Space Telescope (JWST). Chamber A s previous system used forced flow LN2 cooling with centrifugal pumps, requiring 200,000 liters of LN2 to cool-down and consuming 180,000 liters per day of LN2 in steady operation. The LN2 system did not have the reliability required to meet the long duration test of the JWST, and the cost estimate provided in the initial approach to NASA-JSC by the sub-contractor for refurbishment of the system to meet the reliability goals was prohibitive. At NASA-JSC's request, the JLab Cryogenics Group provided alternative options in 2007, including a thermo-siphon, or natural flow system. This system, eliminated the need for pumps and used one tenth of the original control valves, relief valves, and burst disks. After the thermo-siphon approach was selected, JLab provided technical assistance in the process design, mechanical design, component specification development and commissioning oversight, while the installation and commissioning operations of the system was overseen by the Jacobs Technology/ESC group at JSC. The preliminary commissioning data indicate lower shroud temperatures, 70,000 liters to cool-down and less than 90,000 liters per day consumed in steady operation. All of the performance capabilities have exceeded the design goals. This paper will outline the comparison between the original system and the predicted results of the selected design option, and the commissioning results of thermo-siphon system.
机译:位于德克萨斯州休斯顿约翰逊航天中心的美国宇航局太空环境模拟实验室(SESL)A室最近已对其低温和真空系统进行了重大改进。新的液氮(LN2)热虹吸系统已于2012年8月成功调试。A腔室具有20 K氦气低温板(或导流罩),被80 K氮气导流罩屏蔽,能够模拟深空NASA的James Webb太空望远镜(JWST)进行地面测试所需的环境。 Chamber A以前的系统使用离心泵对强制流动的LN2进行冷却,需要200,000升LN2进行冷却,并且每天要消耗18万升LN2才能稳定运行。 LN2系统不具备满足JWST的长期测试所需的可靠性,并且分包商在NASA-JSC最初采用的方法中提供的费用估算,用于翻新系统以满足可靠性目标是过高的。应NASA-JSC的要求,JLab低温组在2007年提供了其他选择,包括热虹吸或自然流动系统。该系统消除了对泵的需求,并使用了原始控制阀,安全阀和爆破片的十分之一。选择热虹吸方法后,JLab在工艺设计,机械设计,组件规格开发和调试监督方面提供了技术援助,而系统的安装和调试操作则由JSC的Jacobs Technology / ESC小组进行监督。初步调试数据表​​明,护罩温度较低,冷却下来为70,000升,稳定运行每天消耗的油量少于90,000升。所有性能功能都超出了设计目标。本文将概述原始系统与所选设计方案的预测结果之间的比较,以及热虹吸系统的调试结果。

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